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Old 08-29-2012, 09:41 AM
zeroturner's Avatar
zeroturner zeroturner is offline
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Join Date: Mar 2003
Location: eastern, North Carolina
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Hustler Z Muffler Falls Off

I have a 2008 60" Hustler Z with a 25hp Kawasaki engine that I purchased new from the dealer at the end of 2008. I purchased this mower to use exclusively on my own 5 acre residential lot. It is always garaged when not in use. Last week with only 230 hours on the unit, the muffler bracket broke, and the muffler just feel off. Replacement muffler is $200.00. I could not believe it! I run Toros for my commercial cutting business, and I have never had a muffler fall off before in my 12 years of operation. After closer inspection of the mounting design for the muffler, I can better understand why it broke. Only one welded bracket holding it on. My concern now is that the next muffler will break in another 200 hours. Is Hustler aware of any issues with this muffler bracket breaking so easily?
Clean Cut Lawn & Landscapes
Old 08-29-2012, 04:29 PM
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mowerconsultant mowerconsultant is offline
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Join Date: Feb 2000
Location: Syracuse, NY
Posts: 9,757
We have a lot of those units in the field with the same set up for the muffler, I don't hear of it being a issue unless someone backed into something that hit the muffler.
If the bolt is tight to the engine and the clamp on the bottom where it attaches to the pipe is tight, it should be ok.

Former Bad Boy and Hustler Sales Representative
Old 09-06-2012, 12:39 AM
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3Bladz 3Bladz is offline
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Join Date: Feb 2005
Location: IL
Posts: 168
I have tons of problems with my mufflers. 31 super Z's. I have had many mufflers crack. The real problem is that the motor mount bolts loosen up or break off altogether. Then the muffler is the only thing holding the engine. Since the muffler are so expensive I just weld them back up.
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Old 09-27-2012, 06:25 PM
lkendall lkendall is offline
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Join Date: Jul 2011
Location: Ocean City, Maryland
Posts: 157
yeah i have also had the same problem, the muffler bracket is metal on metal and the vibrations just break through and off it falls
Old 09-27-2012, 07:20 PM
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retrodog retrodog is offline
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Join Date: Apr 2007
Location: Paris, Tx
Posts: 2,366
We see tons of issues like that. Small weld is cheaper than $200 .
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