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Discussion Starter · #1 ·
Greetings! I recently created an account to post in this thread and one of the members suggested I make a new post, so here we are. Before I dive into the issue, I want to give a few details:

1. I'm not a commercial lawn care provider. I own and take care of my own 5 acres; however, from time to time, I do mow large properties (3+) acres for folks.
2. I have lived in my current residence for 10 years. My property hasn't changed, it's all flat with no hills, 4 trees, no low/muddy areas. I live in East Texas with native grasses.
3. I originally used a Cub Cadet SLTX 1054 (27 HP Kohler and 54" deck) to mow my 5 acres. It would take me 7-8 hours to mow everything.
4. In 2019 I purchased a Ferris F320z, 37HP VG BB engine, 72" deck. I never made any changes to the deck, the engine, chute guard, etc. All stock. This mower would mow my 5 acres in 1hr, 20 minutes. I could fly over my property at full stick, 2.75"-3" cut height and it cut perfectly.
5. The F320z would discharge grass clippings easily 15' out of the side of the chute. The grass would be thrown so forcefully it would hurt your legs if you stood in the way.
6. I normally try to mow once a week, or twice in the spring if necessary due to rains, to keep the grass under or around 6-9" at the most.
7. Normal cutting height is 2.75-3". Anything higher and snakes can hide in it. I'm surround by woods on three sides, so I don't want them to have a place to hide.
8. The F320z required scraping the deck 2-3 times per season.

With the above being stated, here's my current situation. In 2022, I lost the F320z in a shop fire and bought an ISX 3300, 40HP VG BB, 61" to replace it. I wanted the 72" but the dealer and Ferris both said it was very difficult to get that deck size at time.

What immediately stood out to me with this ISX 3300 was how poor the cut quality was. Even after leveling the deck (as per the manual) with a 1/4" pitch, the cut improved somewhat but the mower still does not produce a clean cut.

I have tried three different sets of blades (high-left (oem), after-market, standard lift (oem)) and the cut quality was still the same. However, cut quality is inversely proportional to speed, but not in way that I expected or experience with my F320z.

If I mow at 1/4 stick, I can maintain a fairly decent cut, but there are still quite few sprigs and strips of grass that are either missed altogether or "torn", not cut. Anything at half-stick or more produce a cut that isn't worth the time of trying to going fast. It's ugly, torn, or just missed altogether and results in having to cut it again. As stated above, my land is flat, so going fast is why I bought the F320z originally.

I originally went back to the dealer twice to address the cutting problem but they said it was cutting fine. I thien spent 6 months going back and forth with both Ferris before Ferris finally set a rep out to my place with another mower, a technician from the dealer, and two other field reps. I was able to demonstrate my cut quality issues in dry grass that was 6-9 inches in height. Nothing wet, no mud, perfectly clean. Quarter to half-stick would produce a great cut with some tendrils and springs missed. Above half-stick looked like crap and full-stick would result in bogging on the engine and the cut looking like a brush hog.

After making sure the deck was properly leveled (it wasn't and the tech took an hour to get it right), the issue was improved, but as soon as I started to go more than 1/4 stick, the quality begins to drop rapidly to point of wasting my time as I would have to cut twice to make it clean.

I pointed out the the grass discharge would be 2 - 3 feet out of the side of the deck, which was considerably less than my 72" F320z. The rep claimed it was impossible my F320z discharged grass like that. I found a YouTube video of a guy mowing ~1' of grass with an ISX2200 and you can see the grass clippings being thrown 2 or 3 times the deck width. Even with the chute guard up, my ISX 3300 won't discharge grass like that.

During the 2022 mowing season, I had to scrape the ISX 3300 every other mow because the grass was clumped and stuck too the bottom. This resulted in clogging, bogging down the engine, and even worse cut quality.

Fast forward now to spring '23. I'm cutting soft, spring grass and flowers. Same issues as last year, but the grass isn't even 9" tall. Cutting grass 6" tall at full stick is again a waste of time. I'm running quarter stick and still missing grass and flowers. Grass clippings are getting tossed a foot or two out of the discharge. There is so much grass stuck to the deck after my second mowing I have to scrape it.

Based on the input from the other members in my original post, I believe the issue is the deck doesn't produce sufficient suction to lift, cut, and then discharge the grass. As a result, grass isn't cut cleanly and what grass is cut isn't discharged fast enough to keep up with the speed of the mower.

In short, even though this mower will go 11-12mph, it's useless because it won't cut grass that's reasonable height and produce a clean cut.

Here are my questions for the community:
1. Have you experienced cutting quality / discharge issues like the above? If so, what size deck? What manufacturer? What HP engine?
2. Did you ever fix the issue? How did you do it?
3. Did you were work with a dealer / manufacturer? What was that process? How did you get them to help you?
 

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There was a guy on here a few years ago, and he had a Ferris ICD 61 deck IIRC. He posted pics of what he did to it after asking for suggestions (or maybe he just wanted to share what he had come up with, I can't recall). I also can't recall if it was my suggestion, or that he did it then posted and I told him that was going to be my recommendation or what, but the point is, he cut his front baffle out (not the front skirt, the inner front baffle, and welded in a straight one like those under a 7 Iron or V+ deck. He liked it a lot better, but again, IIRC, he still had issue of some sort. Maybe you or someone that knows the best way to search for those older threads can find his posts and pics. There may be something in there that will help point you in the right direction as to what is going on.

I feel for ya brother. Trust me. It SUCKS to have new and/or expensive equipment not performing properly.
 

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Discussion Starter · #3 ·
There was a guy on here a few years ago, and he had a Ferris ICD 61 deck IIRC. H eposted pics of what he did to it after asking for suggestions etc. I can't recall if it was mu suggestion, or that he did it then posted and I told him that was going to be my recommendation or what, but the point is, he cut his front baffle out (not the front skirt, the inner front baffle, and welded in a straight one like those under a 7 Iron or V+ deck. he liked it a lot better, but again, IIRC, he still had issue of some sort. Maybe you or someone that knows the best way to search for those older threads can find his posts and pics. There may be something in there that will help point you in the right direction as to what is going on.

I feel for ya brother. Trust me. It SUCKS to have new and/or expensive equipment not performing properly.
I have tried (unsuccessfully) to find a picture of the underside of the F320z deck to compare. I wonder if the baffle design is different from the 61"? Maybe something changed from 2019 to 2022?
 

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If your taking 9" down to 3" in a single pass, I don't know of anything to help you. I do suggest going 9-6, then recutting from 6-3. Even then you are taking down too much grass at once. 1/3 of height is the general rule. 2-2.5" is the most I like to cut at full stick.
 

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The consensus with ferris 3200/3300 decks, was that the 72" cut much better than the 61". Some guys mention it on here from time to time. I personally own a 3200 with a 61" deck. I run higher lift blades to help move the grass out quicker. In my opinion, with the stock blades, the grass doesnt move out quick enough out of the deck causing grass to clump in the left side and center resulting in a crappy cut and/or clumps left behind. Granted your situation is different, but its some food for thought.
 

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Discussion Starter · #7 ·
The consensus with ferris 3200/3300 decks, was that the 72" cut much better than the 61". Some guys mention it on here from time to time. I personally own a 3200 with a 61" deck. I run higher lift blades to help move the grass out quicker. In my opinion, with the stock blades, the grass doesnt move out quick enough out of the deck causing grass to clump in the left side and center resulting in a crappy cut and/or clumps left behind. Granted your situation is different, but its some food for thought.
This is exactly my experience! The difference between the 61 and 72 is just mind boggling. They don't indicate any kind of difference in their marketing material.
 

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Maybe you can clean it off and coat the underdeck with an extra-slick paint.



Implement paint.
Or Teflon-coated contact paper.

 

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I've owned many Ferris ZTR's over the years. 3100,3200, 2200 models. In the last couple years they changed something on the decks, which they will deny directly to your face, and they now cut like a used and abused 80's Craftsman rider. My last one spent most of last season going back and forth to the dealer, who agrees with me, for them and the Ferris big wigs to try and fix. Deck pitch, different striping flap etc. I even tried that as well and multiple different blades, with zero luck. Even tho Ferris denies changing anything, last fall they updated the deck to a new design. If nothing was wrong, and they didn't change anything before why update it? The Ferris rep has blown me off till spring, which is 3 days away, and I really doubt I'll hear from him then. I believe they are to busy getting in bed with Stihl to worry about the consumers who have helped them get where they are today. I WILL NEVER BUY A FERRIS OR STIHL MOWER AGAIN!!!!! My dealer has been wonderful and I just can't believe the lack of support from a manufacturer.
 

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I talked with the Ferris rep at the Equip Expo about their decks and they developed a new 7 gauge deck they will be adding to the 3300 lineup. One of the reasons I chose the Gravely 672 over the ferris was the x factor 3 deck that is much better than the current Ferris deck. Hopefully the new deck will be better as x factor 3 is superior to the x factor 2. I believe the 72s cut better than the 60s if you have have enough power for them. The 38.5 Kawi is plenty and I can get a good cut going 12 mph on places on my property. My mower tops out at 15 mph and the seat platform is good at absorbing shock. I don't like Deere's because they ride like bricks. Sell your mower and get a new Ferris with 72 when available. Also the new Toro 4000 cuts and rides well with myride seat.
 

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I have also heard that the 61 deck is the worst cutting deck that Ferris has. the 72 being the best. What I have done to the 61 deck is simple. I put 1/4 in spacers between the blade and spindle. The cut improves greatly. This is in Florida with Bahia grass, St. Augustine grass going full stick. I have no research on other grasses as I don't have any other large areas of Bermuda and Zoysia grasses to run wide open. Lowering the blades a quarter in in the deck makes that much of an improvement. and is a simple fix.
 
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