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Purging Air form Hustler Fastrak Transmissions?

16K views 8 replies 3 participants last post by  jct9841  
#1 ·
Good afternoon.
My machine is a 3 year old Hustler Fastrak, 60" with a Kawasaki 730.
Been pulling maintenance on the beast (swapped blades, oil, filter, plugs, air filter, fuel filter, greased 6 points, etc.) and I am about to change the 2 transmission's oil and filters.
A couple of questions as the service manual is not clear to me.
1. Which position is closed vs. open on the bypass valve rods? They are pulled out now. Assume that is closed position?
2. During the purging air process do the reservoir caps need to be removed to allow air to escape?
Anything else I should take a look at? Belts seem to be good.
TIA, John
 
#6 ·
You will need to pull them all the way out, they might look to be pulled out, but they're not. pull them all the way out.

Have the rear wheels off the ground, with both hydro's in free mode, push your sticks forward and backward 10 times slowly and fully. Then, put the bypass valves closed by pushing them back in. then proceed to drive. You will want to watch your hydro level in the resevoir to make sure you have enough as it will likely pull some in when you do the purge process.

my manual calls for 4 qts, but I have never had enough with 4qts, i typically end up putting about 4.5 qts in it.
 
#8 ·
You got it. You will notice that when you pull on the valve it has a groove to lock it in place, or at least mine does. You'll know they are both open because the wheels won't spin when you are moving the sticks.

Just to be safe after i do hydro oil and filter changes, i purge twice, once right after, then i'll do it again in a week or 2 just to be sure i get all the air out. And yes, after you do it with the valves open, you close them and do the same thing, wheels will spin this time.

Remember not to overfill your reservoir either. Also, those filters are usually tight from the factory, so you'll want to get your hands on a filter wrench, not the handle kind but the kind that goes onto a socket wrench.